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SAE-AISI T6 Steel vs. 535.0 Aluminum

SAE-AISI T6 steel belongs to the iron alloys classification, while 535.0 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI T6 steel and the bottom bar is 535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
67
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 81
25
Tensile Strength: Ultimate (UTS), MPa 880 to 2150
270

Thermal Properties

Latent Heat of Fusion, J/g 250
390
Melting Completion (Liquidus), °C 1830
630
Melting Onset (Solidus), °C 1770
570
Specific Heat Capacity, J/kg-K 400
910
Thermal Conductivity, W/m-K 18
100
Thermal Expansion, µm/m-K 12
24

Otherwise Unclassified Properties

Base Metal Price, % relative 70
9.5
Density, g/cm3 9.5
2.6
Embodied Carbon, kg CO2/kg material 11
9.4
Embodied Energy, MJ/kg 170
160
Embodied Water, L/kg 160
1180

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 21
51
Strength to Weight: Axial, points 26 to 63
28
Strength to Weight: Bending, points 21 to 39
35
Thermal Diffusivity, mm2/s 4.7
42
Thermal Shock Resistance, points 26 to 64
12

Alloy Composition


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Aluminum (Al), % 0
91.5 to 93.6
Beryllium (Be), % 0
0.0030 to 0.0070
Boron (B), % 0
0 to 0.0050
Carbon (C), % 0.75 to 0.85
0
Chromium (Cr), % 4.0 to 4.8
0
Cobalt (Co), % 11 to 13
0
Copper (Cu), % 0 to 0.25
0 to 0.050
Iron (Fe), % 55.9 to 63.5
0 to 0.15
Magnesium (Mg), % 0
6.2 to 7.5
Manganese (Mn), % 0.2 to 0.4
0.1 to 0.25
Molybdenum (Mo), % 0.4 to 1.0
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.2 to 0.4
0 to 0.15
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0.1 to 0.25
Tungsten (W), % 18.5 to 21
0
Vanadium (V), % 1.5 to 2.1
0
Residuals, % 0
0 to 0.15