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SAE-AISI T8 Steel vs. 6060 Aluminum

SAE-AISI T8 steel belongs to the iron alloys classification, while 6060 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI T8 steel and the bottom bar is 6060 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 78
26
Tensile Strength: Ultimate (UTS), MPa 780 to 2140
140 to 220

Thermal Properties

Latent Heat of Fusion, J/g 250
400
Melting Completion (Liquidus), °C 1730
660
Melting Onset (Solidus), °C 1670
610
Specific Heat Capacity, J/kg-K 420
900
Thermal Conductivity, W/m-K 18
210
Thermal Expansion, µm/m-K 12
23

Otherwise Unclassified Properties

Base Metal Price, % relative 45
9.5
Density, g/cm3 9.0
2.7
Embodied Carbon, kg CO2/kg material 10
8.3
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 120
1190

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 22
50
Strength to Weight: Axial, points 24 to 66
14 to 23
Strength to Weight: Bending, points 21 to 41
22 to 30
Thermal Diffusivity, mm2/s 4.8
85
Thermal Shock Resistance, points 24 to 66
6.3 to 9.9

Alloy Composition


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Aluminum (Al), % 0
97.9 to 99.3
Carbon (C), % 0.75 to 0.85
0
Chromium (Cr), % 3.8 to 4.5
0 to 0.050
Cobalt (Co), % 4.3 to 5.8
0
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 69.3 to 75.4
0.1 to 0.3
Magnesium (Mg), % 0
0.35 to 0.6
Manganese (Mn), % 0.2 to 0.4
0 to 0.1
Molybdenum (Mo), % 0.4 to 1.0
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.2 to 0.4
0.3 to 0.6
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Tungsten (W), % 13.3 to 14.8
0
Vanadium (V), % 1.8 to 2.4
0
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15