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Sintered 6061 Aluminum vs. 2024 Aluminum

Both sintered 6061 aluminum and 2024 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is 2024 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
71
Elongation at Break, % 0.5 to 6.0
4.0 to 16
Fatigue Strength, MPa 32 to 62
90 to 180
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 25
27
Tensile Strength: Ultimate (UTS), MPa 83 to 210
200 to 540
Tensile Strength: Yield (Proof), MPa 62 to 190
100 to 490

Thermal Properties

Latent Heat of Fusion, J/g 400
390
Maximum Temperature: Mechanical, °C 170
200
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 610
500
Specific Heat Capacity, J/kg-K 900
880
Thermal Conductivity, W/m-K 200
120
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
30
Electrical Conductivity: Equal Weight (Specific), % IACS 170
90

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
3.0
Embodied Carbon, kg CO2/kg material 8.3
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.68 to 7.0
20 to 68
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 280
70 to 1680
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
46
Strength to Weight: Axial, points 8.6 to 21
18 to 50
Strength to Weight: Bending, points 16 to 29
25 to 49
Thermal Diffusivity, mm2/s 81
46
Thermal Shock Resistance, points 3.8 to 9.4
8.6 to 24

Alloy Composition


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Aluminum (Al), % 96 to 99.4
90.7 to 94.7
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.5
3.8 to 4.9
Iron (Fe), % 0
0 to 0.5
Magnesium (Mg), % 0.4 to 1.2
1.2 to 1.8
Manganese (Mn), % 0
0.3 to 0.9
Silicon (Si), % 0.2 to 0.8
0 to 0.5
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0 to 0.2
Residuals, % 0 to 1.5
0 to 0.15

Comparable Variants