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Sintered 6061 Aluminum vs. 204.0 Aluminum

Both sintered 6061 aluminum and 204.0 aluminum are aluminum alloys. They have a very high 95% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is 204.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
71
Elongation at Break, % 0.5 to 6.0
5.7 to 7.8
Fatigue Strength, MPa 32 to 62
63 to 77
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 25
27
Tensile Strength: Ultimate (UTS), MPa 83 to 210
230 to 340
Tensile Strength: Yield (Proof), MPa 62 to 190
180 to 220

Thermal Properties

Latent Heat of Fusion, J/g 400
390
Maximum Temperature: Mechanical, °C 170
170
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 610
580
Specific Heat Capacity, J/kg-K 900
880
Thermal Conductivity, W/m-K 200
120
Thermal Expansion, µm/m-K 23
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
29 to 34
Electrical Conductivity: Equal Weight (Specific), % IACS 170
87 to 100

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
3.0
Embodied Carbon, kg CO2/kg material 8.3
8.0
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.68 to 7.0
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 280
220 to 350
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
46
Strength to Weight: Axial, points 8.6 to 21
21 to 31
Strength to Weight: Bending, points 16 to 29
28 to 36
Thermal Diffusivity, mm2/s 81
46
Thermal Shock Resistance, points 3.8 to 9.4
12 to 18

Alloy Composition


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Aluminum (Al), % 96 to 99.4
93.4 to 95.5
Copper (Cu), % 0 to 0.5
4.2 to 5.0
Iron (Fe), % 0
0 to 0.35
Magnesium (Mg), % 0.4 to 1.2
0.15 to 0.35
Manganese (Mn), % 0
0 to 0.1
Nickel (Ni), % 0
0 to 0.050
Silicon (Si), % 0.2 to 0.8
0 to 0.2
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0.15 to 0.3
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0 to 1.5
0 to 0.15

Comparable Variants