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Sintered 6061 Aluminum vs. A444.0 Aluminum

Both sintered 6061 aluminum and A444.0 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is A444.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
70
Elongation at Break, % 0.5 to 6.0
18
Fatigue Strength, MPa 32 to 62
37
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 25
26
Tensile Strength: Ultimate (UTS), MPa 83 to 210
160
Tensile Strength: Yield (Proof), MPa 62 to 190
66

Thermal Properties

Latent Heat of Fusion, J/g 400
500
Maximum Temperature: Mechanical, °C 170
170
Melting Completion (Liquidus), °C 640
630
Melting Onset (Solidus), °C 610
590
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 200
160
Thermal Expansion, µm/m-K 23
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
41
Electrical Conductivity: Equal Weight (Specific), % IACS 170
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.6
Embodied Carbon, kg CO2/kg material 8.3
7.9
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.68 to 7.0
24
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 280
31
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 51
53
Strength to Weight: Axial, points 8.6 to 21
17
Strength to Weight: Bending, points 16 to 29
25
Thermal Diffusivity, mm2/s 81
68
Thermal Shock Resistance, points 3.8 to 9.4
7.3

Alloy Composition


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Aluminum (Al), % 96 to 99.4
91.6 to 93.5
Copper (Cu), % 0 to 0.5
0 to 0.1
Iron (Fe), % 0
0 to 0.2
Magnesium (Mg), % 0.4 to 1.2
0 to 0.050
Manganese (Mn), % 0
0 to 0.1
Silicon (Si), % 0.2 to 0.8
6.5 to 7.5
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0 to 1.5
0 to 0.15