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Sintered 6061 Aluminum vs. Grade M30H Nickel

Sintered 6061 aluminum belongs to the aluminum alloys classification, while grade M30H nickel belongs to the nickel alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is grade M30H nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
160
Elongation at Break, % 0.5 to 6.0
11
Fatigue Strength, MPa 32 to 62
230
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 25
61
Tensile Strength: Ultimate (UTS), MPa 83 to 210
770
Tensile Strength: Yield (Proof), MPa 62 to 190
470

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 170
900
Melting Completion (Liquidus), °C 640
1250
Melting Onset (Solidus), °C 610
1200
Specific Heat Capacity, J/kg-K 900
440
Thermal Conductivity, W/m-K 200
22
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
3.3
Electrical Conductivity: Equal Weight (Specific), % IACS 170
3.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
50
Density, g/cm3 2.7
8.6
Embodied Carbon, kg CO2/kg material 8.3
7.7
Embodied Energy, MJ/kg 150
110
Embodied Water, L/kg 1180
250

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.68 to 7.0
75
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 280
700
Stiffness to Weight: Axial, points 14
10
Stiffness to Weight: Bending, points 51
21
Strength to Weight: Axial, points 8.6 to 21
25
Strength to Weight: Bending, points 16 to 29
22
Thermal Diffusivity, mm2/s 81
5.7
Thermal Shock Resistance, points 3.8 to 9.4
27

Alloy Composition


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Aluminum (Al), % 96 to 99.4
0
Carbon (C), % 0
0 to 0.3
Copper (Cu), % 0 to 0.5
27 to 33
Iron (Fe), % 0
0 to 3.5
Magnesium (Mg), % 0.4 to 1.2
0
Manganese (Mn), % 0
0 to 1.5
Nickel (Ni), % 0
57.9 to 70.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.2 to 0.8
2.7 to 3.7
Sulfur (S), % 0
0 to 0.030
Residuals, % 0 to 1.5
0