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Sintered 6061 Aluminum vs. Titanium 4-4-2

Sintered 6061 aluminum belongs to the aluminum alloys classification, while titanium 4-4-2 belongs to the titanium alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is titanium 4-4-2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
110
Elongation at Break, % 0.5 to 6.0
10
Fatigue Strength, MPa 32 to 62
590 to 620
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 25
42
Tensile Strength: Ultimate (UTS), MPa 83 to 210
1150 to 1250
Tensile Strength: Yield (Proof), MPa 62 to 190
1030 to 1080

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 170
310
Melting Completion (Liquidus), °C 640
1610
Melting Onset (Solidus), °C 610
1560
Specific Heat Capacity, J/kg-K 900
540
Thermal Conductivity, W/m-K 200
6.7
Thermal Expansion, µm/m-K 23
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
39
Density, g/cm3 2.7
4.7
Embodied Carbon, kg CO2/kg material 8.3
30
Embodied Energy, MJ/kg 150
480
Embodied Water, L/kg 1180
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.68 to 7.0
110 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 280
4700 to 5160
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
34
Strength to Weight: Axial, points 8.6 to 21
68 to 74
Strength to Weight: Bending, points 16 to 29
52 to 55
Thermal Diffusivity, mm2/s 81
2.6
Thermal Shock Resistance, points 3.8 to 9.4
86 to 93

Alloy Composition


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Aluminum (Al), % 96 to 99.4
3.0 to 5.0
Carbon (C), % 0
0 to 0.080
Copper (Cu), % 0 to 0.5
0
Hydrogen (H), % 0
0 to 0.015
Iron (Fe), % 0
0 to 0.2
Magnesium (Mg), % 0.4 to 1.2
0
Molybdenum (Mo), % 0
3.0 to 5.0
Nitrogen (N), % 0
0 to 0.050
Oxygen (O), % 0
0 to 0.25
Silicon (Si), % 0.2 to 0.8
0.3 to 0.7
Tin (Sn), % 0
1.5 to 2.5
Titanium (Ti), % 0
85.8 to 92.2
Residuals, % 0 to 1.5
0 to 0.4

Comparable Variants