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Sintered 6061 Aluminum vs. Titanium 6-2-4-2

Sintered 6061 aluminum belongs to the aluminum alloys classification, while titanium 6-2-4-2 belongs to the titanium alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is titanium 6-2-4-2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
110
Elongation at Break, % 0.5 to 6.0
8.6
Fatigue Strength, MPa 32 to 62
490
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 25
40
Tensile Strength: Ultimate (UTS), MPa 83 to 210
950
Tensile Strength: Yield (Proof), MPa 62 to 190
880

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 170
300
Melting Completion (Liquidus), °C 640
1590
Melting Onset (Solidus), °C 610
1540
Specific Heat Capacity, J/kg-K 900
540
Thermal Conductivity, W/m-K 200
6.9
Thermal Expansion, µm/m-K 23
9.5

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
0.9
Electrical Conductivity: Equal Weight (Specific), % IACS 170
1.8

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
42
Density, g/cm3 2.7
4.6
Embodied Carbon, kg CO2/kg material 8.3
32
Embodied Energy, MJ/kg 150
520
Embodied Water, L/kg 1180
210

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.68 to 7.0
79
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 280
3640
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
34
Strength to Weight: Axial, points 8.6 to 21
57
Strength to Weight: Bending, points 16 to 29
46
Thermal Diffusivity, mm2/s 81
2.8
Thermal Shock Resistance, points 3.8 to 9.4
67

Alloy Composition


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Aluminum (Al), % 96 to 99.4
5.5 to 6.5
Carbon (C), % 0
0 to 0.050
Copper (Cu), % 0 to 0.5
0
Hydrogen (H), % 0
0 to 0.015
Iron (Fe), % 0
0 to 0.25
Magnesium (Mg), % 0.4 to 1.2
0
Molybdenum (Mo), % 0
1.8 to 2.2
Nitrogen (N), % 0
0 to 0.050
Oxygen (O), % 0
0 to 0.15
Silicon (Si), % 0.2 to 0.8
0.060 to 0.12
Tin (Sn), % 0
1.8 to 2.2
Titanium (Ti), % 0
83.7 to 87.2
Zirconium (Zr), % 0
3.6 to 4.4
Residuals, % 0 to 1.5
0 to 0.4