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Sintered 6061 Aluminum vs. Type 3 Magnetic Alloy

Sintered 6061 aluminum belongs to the aluminum alloys classification, while Type 3 magnetic alloy belongs to the nickel alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is Type 3 magnetic alloy.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
180
Elongation at Break, % 0.5 to 6.0
43
Fatigue Strength, MPa 32 to 62
170
Poisson's Ratio 0.33
0.31
Shear Modulus, GPa 25
70
Tensile Strength: Ultimate (UTS), MPa 83 to 210
550
Tensile Strength: Yield (Proof), MPa 62 to 190
210

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Maximum Temperature: Mechanical, °C 170
910
Melting Completion (Liquidus), °C 640
1370
Melting Onset (Solidus), °C 610
1320
Specific Heat Capacity, J/kg-K 900
450
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 170
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
55
Density, g/cm3 2.7
8.7
Embodied Carbon, kg CO2/kg material 8.3
8.7
Embodied Energy, MJ/kg 150
120
Embodied Water, L/kg 1180
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.68 to 7.0
190
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 280
120
Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 51
22
Strength to Weight: Axial, points 8.6 to 21
18
Strength to Weight: Bending, points 16 to 29
17
Thermal Shock Resistance, points 3.8 to 9.4
18

Alloy Composition


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Aluminum (Al), % 96 to 99.4
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
2.0 to 3.0
Cobalt (Co), % 0
0 to 0.5
Copper (Cu), % 0 to 0.5
4.0 to 6.0
Iron (Fe), % 0
9.9 to 19
Magnesium (Mg), % 0.4 to 1.2
0
Manganese (Mn), % 0
0 to 1.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
75 to 78
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 0.2 to 0.8
0 to 0.5
Sulfur (S), % 0
0 to 0.020
Residuals, % 0 to 1.5
0