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Sintered 6061 Aluminum vs. ZA-8

Sintered 6061 aluminum belongs to the aluminum alloys classification, while ZA-8 belongs to the zinc alloys. There are 29 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is ZA-8.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
85 to 86
Elongation at Break, % 0.5 to 6.0
1.3 to 8.0
Fatigue Strength, MPa 32 to 62
51 to 100
Poisson's Ratio 0.33
0.26
Shear Modulus, GPa 25
34
Tensile Strength: Ultimate (UTS), MPa 83 to 210
210 to 370
Tensile Strength: Yield (Proof), MPa 62 to 190
210 to 290

Thermal Properties

Latent Heat of Fusion, J/g 400
110
Maximum Temperature: Mechanical, °C 170
100
Melting Completion (Liquidus), °C 640
400
Melting Onset (Solidus), °C 610
380
Specific Heat Capacity, J/kg-K 900
440
Thermal Conductivity, W/m-K 200
120
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
28
Electrical Conductivity: Equal Weight (Specific), % IACS 170
40

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
6.3
Embodied Carbon, kg CO2/kg material 8.3
3.3
Embodied Energy, MJ/kg 150
62
Embodied Water, L/kg 1180
420

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.68 to 7.0
2.8 to 28
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 280
260 to 490
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 51
23
Strength to Weight: Axial, points 8.6 to 21
9.3 to 17
Strength to Weight: Bending, points 16 to 29
12 to 18
Thermal Diffusivity, mm2/s 81
42
Thermal Shock Resistance, points 3.8 to 9.4
7.6 to 13

Alloy Composition


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Aluminum (Al), % 96 to 99.4
8.0 to 8.8
Cadmium (Cd), % 0
0 to 0.0060
Copper (Cu), % 0 to 0.5
0.8 to 1.3
Iron (Fe), % 0
0 to 0.075
Lead (Pb), % 0
0 to 0.0060
Magnesium (Mg), % 0.4 to 1.2
0.015 to 0.030
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0.2 to 0.8
0 to 0.045
Tin (Sn), % 0
0 to 0.0030
Zinc (Zn), % 0
89.7 to 91.2
Residuals, % 0 to 1.5
0

Comparable Variants