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Titanium 4-4-2 vs. 5040 Aluminum

Titanium 4-4-2 belongs to the titanium alloys classification, while 5040 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is titanium 4-4-2 and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 110
70
Elongation at Break, % 10
5.7 to 6.8
Fatigue Strength, MPa 590 to 620
100 to 130
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 42
26
Shear Strength, MPa 690 to 750
140 to 150
Tensile Strength: Ultimate (UTS), MPa 1150 to 1250
240 to 260
Tensile Strength: Yield (Proof), MPa 1030 to 1080
190 to 230

Thermal Properties

Latent Heat of Fusion, J/g 410
400
Maximum Temperature: Mechanical, °C 310
190
Melting Completion (Liquidus), °C 1610
650
Melting Onset (Solidus), °C 1560
600
Specific Heat Capacity, J/kg-K 540
900
Thermal Conductivity, W/m-K 6.7
160
Thermal Expansion, µm/m-K 8.6
23

Otherwise Unclassified Properties

Base Metal Price, % relative 39
9.5
Density, g/cm3 4.7
2.8
Embodied Carbon, kg CO2/kg material 30
8.3
Embodied Energy, MJ/kg 480
150
Embodied Water, L/kg 180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110 to 120
14 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 4700 to 5160
260 to 380
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 34
50
Strength to Weight: Axial, points 68 to 74
24 to 26
Strength to Weight: Bending, points 52 to 55
31 to 32
Thermal Diffusivity, mm2/s 2.6
64
Thermal Shock Resistance, points 86 to 93
10 to 11

Alloy Composition


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Aluminum (Al), % 3.0 to 5.0
95.2 to 98
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 0
0.1 to 0.3
Copper (Cu), % 0
0 to 0.25
Hydrogen (H), % 0 to 0.015
0
Iron (Fe), % 0 to 0.2
0 to 0.7
Magnesium (Mg), % 0
1.0 to 1.5
Manganese (Mn), % 0
0.9 to 1.4
Molybdenum (Mo), % 3.0 to 5.0
0
Nitrogen (N), % 0 to 0.050
0
Oxygen (O), % 0 to 0.25
0
Silicon (Si), % 0.3 to 0.7
0 to 0.3
Tin (Sn), % 1.5 to 2.5
0
Titanium (Ti), % 85.8 to 92.2
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0 to 0.4
0 to 0.15