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Titanium 6-2-4-2 vs. 5454 Aluminum

Titanium 6-2-4-2 belongs to the titanium alloys classification, while 5454 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is titanium 6-2-4-2 and the bottom bar is 5454 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 110
69
Elongation at Break, % 8.6
2.3 to 18
Fatigue Strength, MPa 490
83 to 160
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 40
26
Shear Strength, MPa 560
140 to 200
Tensile Strength: Ultimate (UTS), MPa 950
230 to 350
Tensile Strength: Yield (Proof), MPa 880
97 to 290

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 300
190
Melting Completion (Liquidus), °C 1590
650
Melting Onset (Solidus), °C 1540
600
Specific Heat Capacity, J/kg-K 540
900
Thermal Conductivity, W/m-K 6.9
130
Thermal Expansion, µm/m-K 9.5
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 0.9
34
Electrical Conductivity: Equal Weight (Specific), % IACS 1.8
110

Otherwise Unclassified Properties

Base Metal Price, % relative 42
9.5
Density, g/cm3 4.6
2.7
Embodied Carbon, kg CO2/kg material 32
8.6
Embodied Energy, MJ/kg 520
150
Embodied Water, L/kg 210
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 79
6.3 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 3640
68 to 590
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 34
50
Strength to Weight: Axial, points 57
23 to 36
Strength to Weight: Bending, points 46
30 to 41
Thermal Diffusivity, mm2/s 2.8
55
Thermal Shock Resistance, points 67
10 to 16

Alloy Composition


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Aluminum (Al), % 5.5 to 6.5
94.5 to 97.1
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 0
0.050 to 0.2
Copper (Cu), % 0
0 to 0.1
Hydrogen (H), % 0 to 0.015
0
Iron (Fe), % 0 to 0.25
0 to 0.4
Magnesium (Mg), % 0
2.4 to 3.0
Manganese (Mn), % 0
0.5 to 1.0
Molybdenum (Mo), % 1.8 to 2.2
0
Nitrogen (N), % 0 to 0.050
0
Oxygen (O), % 0 to 0.15
0
Silicon (Si), % 0.060 to 0.12
0 to 0.25
Tin (Sn), % 1.8 to 2.2
0
Titanium (Ti), % 83.7 to 87.2
0 to 0.2
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 3.6 to 4.4
0
Residuals, % 0 to 0.4
0 to 0.15