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C11100 Copper vs. 5454 Aluminum

C11100 copper belongs to the copper alloys classification, while 5454 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is C11100 copper and the bottom bar is 5454 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 120
69
Elongation at Break, % 1.5
2.3 to 18
Poisson's Ratio 0.34
0.33
Shear Modulus, GPa 44
26
Shear Strength, MPa 230
140 to 200
Tensile Strength: Ultimate (UTS), MPa 460
230 to 350
Tensile Strength: Yield (Proof), MPa 420
97 to 290

Thermal Properties

Latent Heat of Fusion, J/g 210
400
Maximum Temperature: Mechanical, °C 200
190
Melting Completion (Liquidus), °C 1080
650
Melting Onset (Solidus), °C 1070
600
Specific Heat Capacity, J/kg-K 390
900
Thermal Conductivity, W/m-K 390
130
Thermal Expansion, µm/m-K 17
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 100
34
Electrical Conductivity: Equal Weight (Specific), % IACS 100
110

Otherwise Unclassified Properties

Base Metal Price, % relative 31
9.5
Density, g/cm3 9.0
2.7
Embodied Carbon, kg CO2/kg material 2.6
8.6
Embodied Energy, MJ/kg 41
150
Embodied Water, L/kg 310
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.6
6.3 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 750
68 to 590
Stiffness to Weight: Axial, points 7.2
14
Stiffness to Weight: Bending, points 18
50
Strength to Weight: Axial, points 14
23 to 36
Strength to Weight: Bending, points 15
30 to 41
Thermal Diffusivity, mm2/s 110
55
Thermal Shock Resistance, points 16
10 to 16

Alloy Composition

Aluminum (Al), % 0
94.5 to 97.1
Chromium (Cr), % 0
0.050 to 0.2
Copper (Cu), % 99.9 to 100
0 to 0.1
Iron (Fe), % 0
0 to 0.4
Magnesium (Mg), % 0
2.4 to 3.0
Manganese (Mn), % 0
0.5 to 1.0
Silicon (Si), % 0
0 to 0.25
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15