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C16200 Copper vs. 5042 Aluminum

C16200 copper belongs to the copper alloys classification, while 5042 aluminum belongs to the aluminum alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is C16200 copper and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 120
68
Elongation at Break, % 2.0 to 56
1.1 to 3.4
Fatigue Strength, MPa 100 to 210
97 to 120
Poisson's Ratio 0.34
0.33
Shear Modulus, GPa 43
26
Shear Strength, MPa 190 to 390
200
Tensile Strength: Ultimate (UTS), MPa 240 to 550
340 to 360
Tensile Strength: Yield (Proof), MPa 48 to 470
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 210
400
Maximum Temperature: Mechanical, °C 370
180
Melting Completion (Liquidus), °C 1080
640
Melting Onset (Solidus), °C 1030
570
Specific Heat Capacity, J/kg-K 380
900
Thermal Conductivity, W/m-K 360
130
Thermal Expansion, µm/m-K 17
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 90
33
Electrical Conductivity: Equal Weight (Specific), % IACS 90
110

Otherwise Unclassified Properties

Base Metal Price, % relative 30
9.5
Density, g/cm3 9.0
2.7
Embodied Carbon, kg CO2/kg material 2.6
8.8
Embodied Energy, MJ/kg 41
150
Embodied Water, L/kg 310
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 10 to 99
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 10 to 970
550 to 720
Stiffness to Weight: Axial, points 7.2
14
Stiffness to Weight: Bending, points 18
50
Strength to Weight: Axial, points 7.4 to 17
35 to 37
Strength to Weight: Bending, points 9.6 to 17
40 to 42
Thermal Diffusivity, mm2/s 100
53
Thermal Shock Resistance, points 8.7 to 20
15 to 16

Alloy Composition


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Aluminum (Al), % 0
94.2 to 96.8
Cadmium (Cd), % 0.7 to 1.2
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 98.6 to 99.3
0 to 0.15
Iron (Fe), % 0 to 0.2
0 to 0.35
Magnesium (Mg), % 0
3.0 to 4.0
Manganese (Mn), % 0
0.2 to 0.5
Silicon (Si), % 0
0 to 0.2
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15