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C16200 Copper vs. 5457 Aluminum

C16200 copper belongs to the copper alloys classification, while 5457 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is C16200 copper and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 120
68
Elongation at Break, % 2.0 to 56
6.0 to 22
Fatigue Strength, MPa 100 to 210
55 to 98
Poisson's Ratio 0.34
0.33
Shear Modulus, GPa 43
26
Shear Strength, MPa 190 to 390
85 to 130
Tensile Strength: Ultimate (UTS), MPa 240 to 550
130 to 210
Tensile Strength: Yield (Proof), MPa 48 to 470
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 210
400
Maximum Temperature: Mechanical, °C 370
180
Melting Completion (Liquidus), °C 1080
660
Melting Onset (Solidus), °C 1030
630
Specific Heat Capacity, J/kg-K 380
900
Thermal Conductivity, W/m-K 360
180
Thermal Expansion, µm/m-K 17
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 90
46
Electrical Conductivity: Equal Weight (Specific), % IACS 90
150

Otherwise Unclassified Properties

Base Metal Price, % relative 30
9.5
Density, g/cm3 9.0
2.7
Embodied Carbon, kg CO2/kg material 2.6
8.4
Embodied Energy, MJ/kg 41
160
Embodied Water, L/kg 310
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 10 to 99
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 10 to 970
18 to 250
Stiffness to Weight: Axial, points 7.2
14
Stiffness to Weight: Bending, points 18
50
Strength to Weight: Axial, points 7.4 to 17
13 to 21
Strength to Weight: Bending, points 9.6 to 17
21 to 28
Thermal Diffusivity, mm2/s 100
72
Thermal Shock Resistance, points 8.7 to 20
5.7 to 9.0

Alloy Composition


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Aluminum (Al), % 0
97.8 to 99.05
Cadmium (Cd), % 0.7 to 1.2
0
Copper (Cu), % 98.6 to 99.3
0 to 0.2
Iron (Fe), % 0 to 0.2
0 to 0.1
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0
0.15 to 0.45
Silicon (Si), % 0
0 to 0.080
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.050
Residuals, % 0
0 to 0.1