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C16500 Copper vs. 5040 Aluminum

C16500 copper belongs to the copper alloys classification, while 5040 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is C16500 copper and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 110
70
Elongation at Break, % 1.5 to 53
5.7 to 6.8
Poisson's Ratio 0.34
0.33
Shear Modulus, GPa 43
26
Shear Strength, MPa 200 to 310
140 to 150
Tensile Strength: Ultimate (UTS), MPa 280 to 530
240 to 260
Tensile Strength: Yield (Proof), MPa 97 to 520
190 to 230

Thermal Properties

Latent Heat of Fusion, J/g 210
400
Maximum Temperature: Mechanical, °C 340
190
Melting Completion (Liquidus), °C 1070
650
Melting Onset (Solidus), °C 1010
600
Specific Heat Capacity, J/kg-K 380
900
Thermal Conductivity, W/m-K 250
160
Thermal Expansion, µm/m-K 17
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 60
41
Electrical Conductivity: Equal Weight (Specific), % IACS 61
130

Otherwise Unclassified Properties

Base Metal Price, % relative 31
9.5
Density, g/cm3 8.9
2.8
Embodied Carbon, kg CO2/kg material 2.6
8.3
Embodied Energy, MJ/kg 42
150
Embodied Water, L/kg 320
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.8 to 110
14 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 41 to 1160
260 to 380
Stiffness to Weight: Axial, points 7.1
14
Stiffness to Weight: Bending, points 18
50
Strength to Weight: Axial, points 8.6 to 17
24 to 26
Strength to Weight: Bending, points 11 to 16
31 to 32
Thermal Diffusivity, mm2/s 74
64
Thermal Shock Resistance, points 9.8 to 19
10 to 11

Alloy Composition


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Aluminum (Al), % 0
95.2 to 98
Cadmium (Cd), % 0.6 to 1.0
0
Chromium (Cr), % 0
0.1 to 0.3
Copper (Cu), % 97.8 to 98.9
0 to 0.25
Iron (Fe), % 0 to 0.020
0 to 0.7
Magnesium (Mg), % 0
1.0 to 1.5
Manganese (Mn), % 0
0.9 to 1.4
Silicon (Si), % 0
0 to 0.3
Tin (Sn), % 0.5 to 0.7
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0 to 0.5
0 to 0.15