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C16500 Copper vs. 7204 Aluminum

C16500 copper belongs to the copper alloys classification, while 7204 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is C16500 copper and the bottom bar is 7204 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 110
70
Elongation at Break, % 1.5 to 53
11 to 13
Poisson's Ratio 0.34
0.33
Shear Modulus, GPa 43
26
Shear Strength, MPa 200 to 310
130 to 220
Tensile Strength: Ultimate (UTS), MPa 280 to 530
220 to 380
Tensile Strength: Yield (Proof), MPa 97 to 520
120 to 310

Thermal Properties

Latent Heat of Fusion, J/g 210
380
Maximum Temperature: Mechanical, °C 340
210
Melting Completion (Liquidus), °C 1070
640
Melting Onset (Solidus), °C 1010
520
Specific Heat Capacity, J/kg-K 380
880
Thermal Conductivity, W/m-K 250
150
Thermal Expansion, µm/m-K 17
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 60
39
Electrical Conductivity: Equal Weight (Specific), % IACS 61
120

Otherwise Unclassified Properties

Base Metal Price, % relative 31
9.5
Density, g/cm3 8.9
2.9
Embodied Carbon, kg CO2/kg material 2.6
8.4
Embodied Energy, MJ/kg 42
150
Embodied Water, L/kg 320
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.8 to 110
25 to 40
Resilience: Unit (Modulus of Resilience), kJ/m3 41 to 1160
110 to 710
Stiffness to Weight: Axial, points 7.1
13
Stiffness to Weight: Bending, points 18
47
Strength to Weight: Axial, points 8.6 to 17
21 to 36
Strength to Weight: Bending, points 11 to 16
28 to 40
Thermal Diffusivity, mm2/s 74
58
Thermal Shock Resistance, points 9.8 to 19
9.4 to 16

Alloy Composition


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Aluminum (Al), % 0
90.5 to 94.8
Cadmium (Cd), % 0.6 to 1.0
0
Chromium (Cr), % 0
0 to 0.3
Copper (Cu), % 97.8 to 98.9
0 to 0.2
Iron (Fe), % 0 to 0.020
0 to 0.35
Magnesium (Mg), % 0
1.0 to 2.0
Manganese (Mn), % 0
0.2 to 0.7
Silicon (Si), % 0
0 to 0.3
Tin (Sn), % 0.5 to 0.7
0
Titanium (Ti), % 0
0 to 0.2
Vanadium (V), % 0
0 to 0.1
Zinc (Zn), % 0
4.0 to 5.0
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0 to 0.5
0 to 0.15