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C81400 Copper vs. 5457 Aluminum

C81400 copper belongs to the copper alloys classification, while 5457 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is C81400 copper and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 120
68
Elongation at Break, % 11
6.0 to 22
Poisson's Ratio 0.34
0.33
Shear Modulus, GPa 41
26
Tensile Strength: Ultimate (UTS), MPa 370
130 to 210
Tensile Strength: Yield (Proof), MPa 250
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 210
400
Maximum Temperature: Mechanical, °C 200
180
Melting Completion (Liquidus), °C 1090
660
Melting Onset (Solidus), °C 1070
630
Specific Heat Capacity, J/kg-K 390
900
Thermal Conductivity, W/m-K 260
180
Thermal Expansion, µm/m-K 17
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 60
46
Electrical Conductivity: Equal Weight (Specific), % IACS 61
150

Otherwise Unclassified Properties

Base Metal Price, % relative 33
9.5
Density, g/cm3 8.9
2.7
Embodied Carbon, kg CO2/kg material 2.8
8.4
Embodied Energy, MJ/kg 45
160
Embodied Water, L/kg 310
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 36
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 260
18 to 250
Stiffness to Weight: Axial, points 7.3
14
Stiffness to Weight: Bending, points 18
50
Strength to Weight: Axial, points 11
13 to 21
Strength to Weight: Bending, points 13
21 to 28
Thermal Diffusivity, mm2/s 75
72
Thermal Shock Resistance, points 13
5.7 to 9.0

Alloy Composition


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Aluminum (Al), % 0
97.8 to 99.05
Beryllium (Be), % 0.020 to 0.1
0
Chromium (Cr), % 0.6 to 1.0
0
Copper (Cu), % 98.4 to 99.38
0 to 0.2
Iron (Fe), % 0
0 to 0.1
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0
0.15 to 0.45
Silicon (Si), % 0
0 to 0.080
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.050
Residuals, % 0 to 0.5
0 to 0.1