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C82500 Copper vs. 4145 Aluminum

C82500 copper belongs to the copper alloys classification, while 4145 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is C82500 copper and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 120
73
Elongation at Break, % 1.0 to 20
2.2
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 45
28
Tensile Strength: Ultimate (UTS), MPa 550 to 1100
120
Tensile Strength: Yield (Proof), MPa 310 to 980
68

Thermal Properties

Latent Heat of Fusion, J/g 240
540
Maximum Temperature: Mechanical, °C 280
160
Melting Completion (Liquidus), °C 980
590
Melting Onset (Solidus), °C 860
520
Specific Heat Capacity, J/kg-K 390
880
Thermal Conductivity, W/m-K 130
100
Thermal Expansion, µm/m-K 17
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 20
26
Electrical Conductivity: Equal Weight (Specific), % IACS 21
84

Otherwise Unclassified Properties

Density, g/cm3 8.8
2.8
Embodied Carbon, kg CO2/kg material 10
7.6
Embodied Energy, MJ/kg 160
140
Embodied Water, L/kg 310
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11 to 94
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 400 to 4000
31
Stiffness to Weight: Axial, points 7.7
14
Stiffness to Weight: Bending, points 19
50
Strength to Weight: Axial, points 18 to 35
12
Strength to Weight: Bending, points 17 to 27
19
Thermal Diffusivity, mm2/s 38
42
Thermal Shock Resistance, points 19 to 38
5.5

Alloy Composition

Aluminum (Al), % 0 to 0.15
83 to 87.4
Beryllium (Be), % 1.9 to 2.3
0
Chromium (Cr), % 0 to 0.1
0 to 0.15
Cobalt (Co), % 0.15 to 0.7
0
Copper (Cu), % 95.3 to 97.8
3.3 to 4.7
Iron (Fe), % 0 to 0.25
0 to 0.8
Lead (Pb), % 0 to 0.020
0
Magnesium (Mg), % 0
0 to 0.15
Manganese (Mn), % 0
0 to 0.15
Nickel (Ni), % 0 to 0.2
0
Silicon (Si), % 0.2 to 0.35
9.3 to 10.7
Tin (Sn), % 0 to 0.1
0
Titanium (Ti), % 0 to 0.12
0
Zinc (Zn), % 0 to 0.1
0 to 0.2
Residuals, % 0
0 to 0.15