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C96200 Copper-nickel vs. 5042 Aluminum

C96200 copper-nickel belongs to the copper alloys classification, while 5042 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is C96200 copper-nickel and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 120
68
Elongation at Break, % 23
1.1 to 3.4
Poisson's Ratio 0.34
0.33
Shear Modulus, GPa 46
26
Tensile Strength: Ultimate (UTS), MPa 350
340 to 360
Tensile Strength: Yield (Proof), MPa 190
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 220
400
Maximum Temperature: Mechanical, °C 220
180
Melting Completion (Liquidus), °C 1150
640
Melting Onset (Solidus), °C 1100
570
Specific Heat Capacity, J/kg-K 390
900
Thermal Conductivity, W/m-K 45
130
Thermal Expansion, µm/m-K 17
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
33
Electrical Conductivity: Equal Weight (Specific), % IACS 11
110

Otherwise Unclassified Properties

Base Metal Price, % relative 36
9.5
Density, g/cm3 8.9
2.7
Embodied Carbon, kg CO2/kg material 3.8
8.8
Embodied Energy, MJ/kg 58
150
Embodied Water, L/kg 300
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 68
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 150
550 to 720
Stiffness to Weight: Axial, points 7.8
14
Stiffness to Weight: Bending, points 19
50
Strength to Weight: Axial, points 11
35 to 37
Strength to Weight: Bending, points 13
40 to 42
Thermal Diffusivity, mm2/s 13
53
Thermal Shock Resistance, points 12
15 to 16

Alloy Composition

Aluminum (Al), % 0
94.2 to 96.8
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 83.6 to 90
0 to 0.15
Iron (Fe), % 1.0 to 1.8
0 to 0.35
Lead (Pb), % 0 to 0.010
0
Magnesium (Mg), % 0
3.0 to 4.0
Manganese (Mn), % 0 to 1.5
0.2 to 0.5
Nickel (Ni), % 9.0 to 11
0
Niobium (Nb), % 0 to 1.0
0
Phosphorus (P), % 0 to 0.020
0
Silicon (Si), % 0 to 0.5
0 to 0.2
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15