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S21603 Stainless Steel vs. 6016 Aluminum

S21603 stainless steel belongs to the iron alloys classification, while 6016 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S21603 stainless steel and the bottom bar is 6016 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
55 to 80
Elastic (Young's, Tensile) Modulus, GPa 200
69
Elongation at Break, % 45
11 to 27
Fatigue Strength, MPa 360
68 to 89
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 79
26
Shear Strength, MPa 490
130 to 170
Tensile Strength: Ultimate (UTS), MPa 690
200 to 280
Tensile Strength: Yield (Proof), MPa 390
110 to 210

Thermal Properties

Latent Heat of Fusion, J/g 290
410
Maximum Temperature: Mechanical, °C 990
160
Melting Completion (Liquidus), °C 1420
660
Melting Onset (Solidus), °C 1380
610
Specific Heat Capacity, J/kg-K 480
900
Thermal Expansion, µm/m-K 17
23

Otherwise Unclassified Properties

Base Metal Price, % relative 17
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 3.6
8.2
Embodied Energy, MJ/kg 50
150
Embodied Water, L/kg 160
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 270
29 to 47
Resilience: Unit (Modulus of Resilience), kJ/m3 380
82 to 340
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 25
21 to 29
Strength to Weight: Bending, points 22
29 to 35
Thermal Shock Resistance, points 15
9.1 to 12

Alloy Composition

Aluminum (Al), % 0
96.4 to 98.8
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 17.5 to 22
0 to 0.1
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 57.6 to 67.8
0 to 0.5
Magnesium (Mg), % 0
0.25 to 0.6
Manganese (Mn), % 7.5 to 9.0
0 to 0.2
Molybdenum (Mo), % 2.0 to 3.0
0
Nickel (Ni), % 5.0 to 7.0
0
Nitrogen (N), % 0.25 to 0.5
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 0.75
1.0 to 1.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15