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S28200 Stainless Steel vs. 4115 Aluminum

S28200 stainless steel belongs to the iron alloys classification, while 4115 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S28200 stainless steel and the bottom bar is 4115 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 260
38 to 68
Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 45
1.1 to 11
Fatigue Strength, MPa 430
39 to 76
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 610
71 to 130
Tensile Strength: Ultimate (UTS), MPa 870
120 to 220
Tensile Strength: Yield (Proof), MPa 460
39 to 190

Thermal Properties

Latent Heat of Fusion, J/g 290
420
Maximum Temperature: Mechanical, °C 900
160
Melting Completion (Liquidus), °C 1380
640
Melting Onset (Solidus), °C 1330
590
Specific Heat Capacity, J/kg-K 480
900
Thermal Expansion, µm/m-K 18
23

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 7.6
2.7
Embodied Carbon, kg CO2/kg material 2.8
8.1
Embodied Energy, MJ/kg 41
150
Embodied Water, L/kg 160
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 330
2.1 to 10
Resilience: Unit (Modulus of Resilience), kJ/m3 540
11 to 270
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 26
50
Strength to Weight: Axial, points 32
12 to 23
Strength to Weight: Bending, points 27
20 to 30
Thermal Shock Resistance, points 17
5.2 to 9.9

Alloy Composition


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Aluminum (Al), % 0
94.6 to 97.4
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 17 to 19
0
Copper (Cu), % 0.75 to 1.3
0.1 to 0.5
Iron (Fe), % 57.7 to 64.1
0 to 0.7
Magnesium (Mg), % 0
0.1 to 0.5
Manganese (Mn), % 17 to 19
0.6 to 1.2
Molybdenum (Mo), % 0.75 to 1.3
0
Nitrogen (N), % 0.4 to 0.6
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 1.0
1.8 to 2.2
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15