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S28200 Stainless Steel vs. 4145 Aluminum

S28200 stainless steel belongs to the iron alloys classification, while 4145 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S28200 stainless steel and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
73
Elongation at Break, % 45
2.2
Fatigue Strength, MPa 430
48
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
28
Shear Strength, MPa 610
69
Tensile Strength: Ultimate (UTS), MPa 870
120
Tensile Strength: Yield (Proof), MPa 460
68

Thermal Properties

Latent Heat of Fusion, J/g 290
540
Maximum Temperature: Mechanical, °C 900
160
Melting Completion (Liquidus), °C 1380
590
Melting Onset (Solidus), °C 1330
520
Specific Heat Capacity, J/kg-K 480
880
Thermal Expansion, µm/m-K 18
21

Otherwise Unclassified Properties

Base Metal Price, % relative 12
10
Density, g/cm3 7.6
2.8
Embodied Carbon, kg CO2/kg material 2.8
7.6
Embodied Energy, MJ/kg 41
140
Embodied Water, L/kg 160
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 330
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 540
31
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 26
50
Strength to Weight: Axial, points 32
12
Strength to Weight: Bending, points 27
19
Thermal Shock Resistance, points 17
5.5

Alloy Composition

Aluminum (Al), % 0
83 to 87.4
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 17 to 19
0 to 0.15
Copper (Cu), % 0.75 to 1.3
3.3 to 4.7
Iron (Fe), % 57.7 to 64.1
0 to 0.8
Magnesium (Mg), % 0
0 to 0.15
Manganese (Mn), % 17 to 19
0 to 0.15
Molybdenum (Mo), % 0.75 to 1.3
0
Nitrogen (N), % 0.4 to 0.6
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 1.0
9.3 to 10.7
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15