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S30601 Stainless Steel vs. 4115 Aluminum

S30601 stainless steel belongs to the iron alloys classification, while 4115 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S30601 stainless steel and the bottom bar is 4115 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 190
38 to 68
Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 37
1.1 to 11
Fatigue Strength, MPa 250
39 to 76
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
26
Shear Strength, MPa 450
71 to 130
Tensile Strength: Ultimate (UTS), MPa 660
120 to 220
Tensile Strength: Yield (Proof), MPa 300
39 to 190

Thermal Properties

Latent Heat of Fusion, J/g 370
420
Maximum Temperature: Mechanical, °C 950
160
Melting Completion (Liquidus), °C 1360
640
Melting Onset (Solidus), °C 1310
590
Specific Heat Capacity, J/kg-K 500
900
Thermal Expansion, µm/m-K 15
23

Otherwise Unclassified Properties

Base Metal Price, % relative 20
9.5
Density, g/cm3 7.6
2.7
Embodied Carbon, kg CO2/kg material 3.9
8.1
Embodied Energy, MJ/kg 55
150
Embodied Water, L/kg 150
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 200
2.1 to 10
Resilience: Unit (Modulus of Resilience), kJ/m3 230
11 to 270
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 24
12 to 23
Strength to Weight: Bending, points 22
20 to 30
Thermal Shock Resistance, points 16
5.2 to 9.9

Alloy Composition


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Aluminum (Al), % 0
94.6 to 97.4
Carbon (C), % 0 to 0.015
0
Chromium (Cr), % 17 to 18
0
Copper (Cu), % 0 to 0.35
0.1 to 0.5
Iron (Fe), % 56.9 to 60.5
0 to 0.7
Magnesium (Mg), % 0
0.1 to 0.5
Manganese (Mn), % 0.5 to 0.8
0.6 to 1.2
Molybdenum (Mo), % 0 to 0.2
0
Nickel (Ni), % 17 to 18
0
Nitrogen (N), % 0 to 0.050
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 5.0 to 5.6
1.8 to 2.2
Sulfur (S), % 0 to 0.013
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15