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S30615 Stainless Steel vs. 4032 Aluminum

S30615 stainless steel belongs to the iron alloys classification, while 4032 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S30615 stainless steel and the bottom bar is 4032 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 190
120
Elastic (Young's, Tensile) Modulus, GPa 190
73
Elongation at Break, % 39
6.7
Fatigue Strength, MPa 270
110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
28
Shear Strength, MPa 470
260
Tensile Strength: Ultimate (UTS), MPa 690
390
Tensile Strength: Yield (Proof), MPa 310
320

Thermal Properties

Latent Heat of Fusion, J/g 340
570
Maximum Temperature: Mechanical, °C 960
180
Melting Completion (Liquidus), °C 1370
570
Melting Onset (Solidus), °C 1320
530
Specific Heat Capacity, J/kg-K 500
900
Thermal Conductivity, W/m-K 14
140
Thermal Expansion, µm/m-K 16
19

Otherwise Unclassified Properties

Base Metal Price, % relative 19
10
Density, g/cm3 7.6
2.6
Embodied Carbon, kg CO2/kg material 3.7
7.8
Embodied Energy, MJ/kg 53
140
Embodied Water, L/kg 170
1030

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 220
25
Resilience: Unit (Modulus of Resilience), kJ/m3 260
700
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
53
Strength to Weight: Axial, points 25
41
Strength to Weight: Bending, points 23
45
Thermal Diffusivity, mm2/s 3.7
59
Thermal Shock Resistance, points 16
20

Alloy Composition


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Aluminum (Al), % 0.8 to 1.5
81.1 to 87.2
Carbon (C), % 0.16 to 0.24
0
Chromium (Cr), % 17 to 19.5
0 to 0.1
Copper (Cu), % 0
0.5 to 1.3
Iron (Fe), % 56.7 to 65.3
0 to 1.0
Magnesium (Mg), % 0
0.8 to 1.3
Manganese (Mn), % 0 to 2.0
0
Nickel (Ni), % 13.5 to 16
0.5 to 1.3
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 3.2 to 4.0
11 to 13.5
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15