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S32101 Stainless Steel vs. SAE-AISI 9255 Steel

Both S32101 stainless steel and SAE-AISI 9255 steel are iron alloys. Both are furnished in the annealed condition. They have 72% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is S32101 stainless steel and the bottom bar is SAE-AISI 9255 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 260
200
Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 34
21
Fatigue Strength, MPa 400
270
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 78
72
Shear Strength, MPa 490
430
Tensile Strength: Ultimate (UTS), MPa 740
680
Tensile Strength: Yield (Proof), MPa 500
390

Thermal Properties

Latent Heat of Fusion, J/g 290
280
Maximum Temperature: Mechanical, °C 1000
400
Melting Completion (Liquidus), °C 1420
1430
Melting Onset (Solidus), °C 1370
1390
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 15
46
Thermal Expansion, µm/m-K 13
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 12
2.0
Density, g/cm3 7.7
7.7
Embodied Carbon, kg CO2/kg material 2.6
1.5
Embodied Energy, MJ/kg 38
20
Embodied Water, L/kg 150
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 230
120
Resilience: Unit (Modulus of Resilience), kJ/m3 640
400
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 27
24
Strength to Weight: Bending, points 24
22
Thermal Diffusivity, mm2/s 4.0
13
Thermal Shock Resistance, points 20
21

Alloy Composition

Carbon (C), % 0 to 0.040
0.51 to 0.59
Chromium (Cr), % 21 to 22
0
Copper (Cu), % 0.1 to 0.8
0
Iron (Fe), % 67.3 to 73.3
96.2 to 97
Manganese (Mn), % 4.0 to 6.0
0.7 to 1.0
Molybdenum (Mo), % 0.1 to 0.8
0
Nickel (Ni), % 1.4 to 1.7
0
Nitrogen (N), % 0.2 to 0.25
0
Phosphorus (P), % 0 to 0.040
0 to 0.035
Silicon (Si), % 0 to 1.0
1.8 to 2.2
Sulfur (S), % 0 to 0.030
0 to 0.040