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S32205 Stainless Steel vs. SAE-AISI 1025 Steel

Both S32205 stainless steel and SAE-AISI 1025 steel are iron alloys. They have 68% of their average alloy composition in common. There are 32 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is S32205 stainless steel and the bottom bar is SAE-AISI 1025 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 260
130 to 140
Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 28
17 to 28
Fatigue Strength, MPa 370
190 to 280
Poisson's Ratio 0.27
0.29
Reduction in Area, % 51
45 to 57
Shear Modulus, GPa 80
73
Shear Strength, MPa 480
290 to 310
Tensile Strength: Ultimate (UTS), MPa 740
450 to 500
Tensile Strength: Yield (Proof), MPa 510
250 to 420

Thermal Properties

Latent Heat of Fusion, J/g 300
250
Maximum Temperature: Mechanical, °C 1070
400
Melting Completion (Liquidus), °C 1450
1460
Melting Onset (Solidus), °C 1400
1420
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 15
52
Thermal Expansion, µm/m-K 13
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
6.9
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 18
1.8
Density, g/cm3 7.8
7.9
Embodied Carbon, kg CO2/kg material 3.7
1.4
Embodied Energy, MJ/kg 50
18
Embodied Water, L/kg 160
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 190
80 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 630
170 to 470
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 26
16 to 18
Strength to Weight: Bending, points 23
17 to 18
Thermal Diffusivity, mm2/s 4.0
14
Thermal Shock Resistance, points 20
14 to 16

Alloy Composition

Carbon (C), % 0 to 0.030
0.22 to 0.28
Chromium (Cr), % 22 to 23
0
Iron (Fe), % 63.7 to 70.4
99.03 to 99.48
Manganese (Mn), % 0 to 2.0
0.3 to 0.6
Molybdenum (Mo), % 3.0 to 3.5
0
Nickel (Ni), % 4.5 to 6.5
0
Nitrogen (N), % 0.14 to 0.2
0
Phosphorus (P), % 0 to 0.030
0 to 0.040
Silicon (Si), % 0 to 1.0
0
Sulfur (S), % 0 to 0.020
0 to 0.050