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S32615 Stainless Steel vs. 6025 Aluminum

S32615 stainless steel belongs to the iron alloys classification, while 6025 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S32615 stainless steel and the bottom bar is 6025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 28
2.8 to 10
Fatigue Strength, MPa 180
67 to 110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
26
Shear Strength, MPa 400
110 to 140
Tensile Strength: Ultimate (UTS), MPa 620
190 to 240
Tensile Strength: Yield (Proof), MPa 250
68 to 210

Thermal Properties

Latent Heat of Fusion, J/g 370
410
Maximum Temperature: Mechanical, °C 990
160
Melting Completion (Liquidus), °C 1350
650
Melting Onset (Solidus), °C 1310
550
Specific Heat Capacity, J/kg-K 500
900
Thermal Expansion, µm/m-K 15
23

Otherwise Unclassified Properties

Base Metal Price, % relative 24
9.5
Density, g/cm3 7.6
2.8
Embodied Carbon, kg CO2/kg material 4.4
8.5
Embodied Energy, MJ/kg 63
150
Embodied Water, L/kg 170
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140
6.0 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 160
33 to 310
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 23
19 to 24
Strength to Weight: Bending, points 21
26 to 31
Thermal Shock Resistance, points 15
8.2 to 10

Alloy Composition


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Aluminum (Al), % 0
91.7 to 96.3
Carbon (C), % 0 to 0.070
0
Chromium (Cr), % 16.5 to 19.5
0 to 0.2
Copper (Cu), % 1.5 to 2.5
0.2 to 0.7
Iron (Fe), % 46.4 to 57.9
0 to 0.7
Magnesium (Mg), % 0
2.1 to 3.0
Manganese (Mn), % 0 to 2.0
0.6 to 1.4
Molybdenum (Mo), % 0.3 to 1.5
0
Nickel (Ni), % 19 to 22
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 4.8 to 6.0
0.8 to 1.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.5
Residuals, % 0
0 to 0.15