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S32615 Stainless Steel vs. 6063 Aluminum

S32615 stainless steel belongs to the iron alloys classification, while 6063 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S32615 stainless steel and the bottom bar is 6063 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 170
25 to 95
Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 28
7.3 to 21
Fatigue Strength, MPa 180
39 to 95
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
26
Shear Strength, MPa 400
70 to 190
Tensile Strength: Ultimate (UTS), MPa 620
110 to 300
Tensile Strength: Yield (Proof), MPa 250
49 to 270

Thermal Properties

Latent Heat of Fusion, J/g 370
400
Maximum Temperature: Mechanical, °C 990
160
Melting Completion (Liquidus), °C 1350
650
Melting Onset (Solidus), °C 1310
620
Specific Heat Capacity, J/kg-K 500
900
Thermal Expansion, µm/m-K 15
23

Otherwise Unclassified Properties

Base Metal Price, % relative 24
9.5
Density, g/cm3 7.6
2.7
Embodied Carbon, kg CO2/kg material 4.4
8.3
Embodied Energy, MJ/kg 63
150
Embodied Water, L/kg 170
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140
13 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 160
18 to 540
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 23
11 to 31
Strength to Weight: Bending, points 21
18 to 37
Thermal Shock Resistance, points 15
4.8 to 13

Alloy Composition


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Aluminum (Al), % 0
97.5 to 99.4
Carbon (C), % 0 to 0.070
0
Chromium (Cr), % 16.5 to 19.5
0 to 0.1
Copper (Cu), % 1.5 to 2.5
0 to 0.1
Iron (Fe), % 46.4 to 57.9
0 to 0.35
Magnesium (Mg), % 0
0.45 to 0.9
Manganese (Mn), % 0 to 2.0
0 to 0.1
Molybdenum (Mo), % 0.3 to 1.5
0
Nickel (Ni), % 19 to 22
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 4.8 to 6.0
0.2 to 0.6
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15