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S32615 Stainless Steel vs. 7204 Aluminum

S32615 stainless steel belongs to the iron alloys classification, while 7204 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S32615 stainless steel and the bottom bar is 7204 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 28
11 to 13
Fatigue Strength, MPa 180
110 to 130
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
26
Shear Strength, MPa 400
130 to 220
Tensile Strength: Ultimate (UTS), MPa 620
220 to 380
Tensile Strength: Yield (Proof), MPa 250
120 to 310

Thermal Properties

Latent Heat of Fusion, J/g 370
380
Maximum Temperature: Mechanical, °C 990
210
Melting Completion (Liquidus), °C 1350
640
Melting Onset (Solidus), °C 1310
520
Specific Heat Capacity, J/kg-K 500
880
Thermal Expansion, µm/m-K 15
24

Otherwise Unclassified Properties

Base Metal Price, % relative 24
9.5
Density, g/cm3 7.6
2.9
Embodied Carbon, kg CO2/kg material 4.4
8.4
Embodied Energy, MJ/kg 63
150
Embodied Water, L/kg 170
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140
25 to 40
Resilience: Unit (Modulus of Resilience), kJ/m3 160
110 to 710
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
47
Strength to Weight: Axial, points 23
21 to 36
Strength to Weight: Bending, points 21
28 to 40
Thermal Shock Resistance, points 15
9.4 to 16

Alloy Composition


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Aluminum (Al), % 0
90.5 to 94.8
Carbon (C), % 0 to 0.070
0
Chromium (Cr), % 16.5 to 19.5
0 to 0.3
Copper (Cu), % 1.5 to 2.5
0 to 0.2
Iron (Fe), % 46.4 to 57.9
0 to 0.35
Magnesium (Mg), % 0
1.0 to 2.0
Manganese (Mn), % 0 to 2.0
0.2 to 0.7
Molybdenum (Mo), % 0.3 to 1.5
0
Nickel (Ni), % 19 to 22
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 4.8 to 6.0
0 to 0.3
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Vanadium (V), % 0
0 to 0.1
Zinc (Zn), % 0
4.0 to 5.0
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0
0 to 0.15