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S32803 Stainless Steel vs. 5051A Aluminum

S32803 stainless steel belongs to the iron alloys classification, while 5051A aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S32803 stainless steel and the bottom bar is 5051A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
68
Elongation at Break, % 18
18 to 21
Fatigue Strength, MPa 350
51 to 61
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 81
26
Shear Strength, MPa 420
110
Tensile Strength: Ultimate (UTS), MPa 680
170
Tensile Strength: Yield (Proof), MPa 560
56

Thermal Properties

Latent Heat of Fusion, J/g 300
400
Maximum Temperature: Mechanical, °C 1100
190
Melting Completion (Liquidus), °C 1450
640
Melting Onset (Solidus), °C 1400
610
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 16
150
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.3
39
Electrical Conductivity: Equal Weight (Specific), % IACS 2.6
130

Otherwise Unclassified Properties

Base Metal Price, % relative 19
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 3.7
8.5
Embodied Energy, MJ/kg 53
150
Embodied Water, L/kg 180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
24 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 760
23
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 25
17 to 18
Strength to Weight: Bending, points 22
25
Thermal Diffusivity, mm2/s 4.4
63
Thermal Shock Resistance, points 22
7.6

Alloy Composition


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Aluminum (Al), % 0
96.1 to 98.6
Carbon (C), % 0 to 0.015
0
Chromium (Cr), % 28 to 29
0 to 0.3
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 62.9 to 67.1
0 to 0.45
Magnesium (Mg), % 0
1.4 to 2.1
Manganese (Mn), % 0 to 0.5
0 to 0.25
Molybdenum (Mo), % 1.8 to 2.5
0
Nickel (Ni), % 3.0 to 4.0
0
Niobium (Nb), % 0.15 to 0.5
0
Nitrogen (N), % 0 to 0.020
0
Phosphorus (P), % 0 to 0.020
0
Silicon (Si), % 0 to 0.55
0 to 0.3
Sulfur (S), % 0 to 0.0035
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15