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S41041 Stainless Steel vs. 242.0 Aluminum

S41041 stainless steel belongs to the iron alloys classification, while 242.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S41041 stainless steel and the bottom bar is 242.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 240
70 to 110
Elastic (Young's, Tensile) Modulus, GPa 190
73
Elongation at Break, % 17
0.5 to 1.5
Fatigue Strength, MPa 350
55 to 110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
27
Shear Strength, MPa 560
150 to 240
Tensile Strength: Ultimate (UTS), MPa 910
180 to 290
Tensile Strength: Yield (Proof), MPa 580
120 to 220

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Maximum Temperature: Mechanical, °C 740
210
Melting Completion (Liquidus), °C 1450
640
Melting Onset (Solidus), °C 1410
530
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 29
130 to 170
Thermal Expansion, µm/m-K 10
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
33 to 44
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
96 to 130

Otherwise Unclassified Properties

Base Metal Price, % relative 8.5
12
Density, g/cm3 7.8
3.1
Embodied Carbon, kg CO2/kg material 2.2
8.3
Embodied Energy, MJ/kg 31
150
Embodied Water, L/kg 100
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140
1.3 to 3.4
Resilience: Unit (Modulus of Resilience), kJ/m3 860
110 to 340
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
45
Strength to Weight: Axial, points 32
16 to 26
Strength to Weight: Bending, points 27
23 to 32
Thermal Diffusivity, mm2/s 7.8
50 to 62
Thermal Shock Resistance, points 33
8.0 to 13

Alloy Composition


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Aluminum (Al), % 0 to 0.050
88.4 to 93.6
Carbon (C), % 0.13 to 0.18
0
Chromium (Cr), % 11.5 to 13
0 to 0.25
Copper (Cu), % 0
3.5 to 4.5
Iron (Fe), % 84.5 to 87.8
0 to 1.0
Magnesium (Mg), % 0
1.2 to 1.8
Manganese (Mn), % 0.4 to 0.6
0 to 0.35
Molybdenum (Mo), % 0 to 0.2
0
Nickel (Ni), % 0 to 0.5
1.7 to 2.3
Niobium (Nb), % 0.15 to 0.45
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.5
0 to 0.7
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.35
Residuals, % 0
0 to 0.15