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S44635 Stainless Steel vs. 7116 Aluminum

S44635 stainless steel belongs to the iron alloys classification, while 7116 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S44635 stainless steel and the bottom bar is 7116 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
69
Elongation at Break, % 23
7.8
Fatigue Strength, MPa 390
160
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 81
26
Shear Strength, MPa 450
220
Tensile Strength: Ultimate (UTS), MPa 710
370
Tensile Strength: Yield (Proof), MPa 580
330

Thermal Properties

Latent Heat of Fusion, J/g 300
380
Maximum Temperature: Mechanical, °C 1100
170
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1420
520
Specific Heat Capacity, J/kg-K 470
880
Thermal Conductivity, W/m-K 16
150
Thermal Expansion, µm/m-K 11
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
46
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
140

Otherwise Unclassified Properties

Base Metal Price, % relative 22
9.5
Density, g/cm3 7.8
2.9
Embodied Carbon, kg CO2/kg material 4.4
8.2
Embodied Energy, MJ/kg 62
150
Embodied Water, L/kg 170
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150
28
Resilience: Unit (Modulus of Resilience), kJ/m3 810
790
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 25
47
Strength to Weight: Axial, points 25
35
Strength to Weight: Bending, points 23
39
Thermal Diffusivity, mm2/s 4.4
58
Thermal Shock Resistance, points 23
16

Alloy Composition


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Aluminum (Al), % 0
91.5 to 94.5
Carbon (C), % 0 to 0.025
0
Chromium (Cr), % 24.5 to 26
0
Copper (Cu), % 0
0.5 to 1.1
Gallium (Ga), % 0
0 to 0.030
Iron (Fe), % 61.5 to 68.5
0 to 0.3
Magnesium (Mg), % 0
0.8 to 1.4
Manganese (Mn), % 0 to 1.0
0 to 0.050
Molybdenum (Mo), % 3.5 to 4.5
0
Nickel (Ni), % 3.5 to 4.5
0
Niobium (Nb), % 0.2 to 0.8
0
Nitrogen (N), % 0 to 0.035
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.75
0 to 0.15
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0.2 to 0.8
0 to 0.050
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
4.2 to 5.2
Residuals, % 0
0 to 0.15