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S44635 Stainless Steel vs. SAE-AISI 4140 Steel

Both S44635 stainless steel and SAE-AISI 4140 steel are iron alloys. They have 67% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is S44635 stainless steel and the bottom bar is SAE-AISI 4140 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 240
200 to 310
Elastic (Young's, Tensile) Modulus, GPa 210
190
Elongation at Break, % 23
11 to 26
Fatigue Strength, MPa 390
360 to 650
Poisson's Ratio 0.27
0.29
Shear Modulus, GPa 81
73
Shear Strength, MPa 450
410 to 660
Tensile Strength: Ultimate (UTS), MPa 710
690 to 1080
Tensile Strength: Yield (Proof), MPa 580
590 to 990

Thermal Properties

Latent Heat of Fusion, J/g 300
250
Maximum Temperature: Mechanical, °C 1100
420
Melting Completion (Liquidus), °C 1460
1460
Melting Onset (Solidus), °C 1420
1420
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 16
43
Thermal Expansion, µm/m-K 11
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 22
2.4
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 4.4
1.5
Embodied Energy, MJ/kg 62
20
Embodied Water, L/kg 170
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150
74 to 180
Resilience: Unit (Modulus of Resilience), kJ/m3 810
920 to 2590
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 25
25 to 38
Strength to Weight: Bending, points 23
22 to 30
Thermal Diffusivity, mm2/s 4.4
12
Thermal Shock Resistance, points 23
20 to 32

Alloy Composition

Carbon (C), % 0 to 0.025
0.38 to 0.43
Chromium (Cr), % 24.5 to 26
0.8 to 1.1
Iron (Fe), % 61.5 to 68.5
96.8 to 97.8
Manganese (Mn), % 0 to 1.0
0.75 to 1.0
Molybdenum (Mo), % 3.5 to 4.5
0.15 to 0.25
Nickel (Ni), % 3.5 to 4.5
0
Niobium (Nb), % 0.2 to 0.8
0
Nitrogen (N), % 0 to 0.035
0
Phosphorus (P), % 0 to 0.040
0 to 0.035
Silicon (Si), % 0 to 0.75
0.15 to 0.35
Sulfur (S), % 0 to 0.030
0 to 0.040
Titanium (Ti), % 0.2 to 0.8
0