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S44635 Stainless Steel vs. SAE-AISI 4145 Steel

Both S44635 stainless steel and SAE-AISI 4145 steel are iron alloys. Both are furnished in the annealed condition. They have 67% of their average alloy composition in common. There are 32 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is S44635 stainless steel and the bottom bar is SAE-AISI 4145 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 240
310
Elastic (Young's, Tensile) Modulus, GPa 210
190
Elongation at Break, % 23
16
Fatigue Strength, MPa 390
240
Poisson's Ratio 0.27
0.29
Rockwell C Hardness 24
33
Shear Modulus, GPa 81
73
Shear Strength, MPa 450
360
Tensile Strength: Ultimate (UTS), MPa 710
580
Tensile Strength: Yield (Proof), MPa 580
360

Thermal Properties

Latent Heat of Fusion, J/g 300
250
Maximum Temperature: Mechanical, °C 1100
420
Melting Completion (Liquidus), °C 1460
1460
Melting Onset (Solidus), °C 1420
1420
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 16
42
Thermal Expansion, µm/m-K 11
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 22
2.4
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 4.4
1.5
Embodied Energy, MJ/kg 62
20
Embodied Water, L/kg 170
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 150
80
Resilience: Unit (Modulus of Resilience), kJ/m3 810
350
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 25
21
Strength to Weight: Bending, points 23
20
Thermal Diffusivity, mm2/s 4.4
11
Thermal Shock Resistance, points 23
17

Alloy Composition

Carbon (C), % 0 to 0.025
0.43 to 0.48
Chromium (Cr), % 24.5 to 26
0.8 to 1.1
Iron (Fe), % 61.5 to 68.5
96.7 to 97.7
Manganese (Mn), % 0 to 1.0
0.75 to 1.0
Molybdenum (Mo), % 3.5 to 4.5
0.15 to 0.25
Nickel (Ni), % 3.5 to 4.5
0
Niobium (Nb), % 0.2 to 0.8
0
Nitrogen (N), % 0 to 0.035
0
Phosphorus (P), % 0 to 0.040
0 to 0.035
Silicon (Si), % 0 to 0.75
0.15 to 0.35
Sulfur (S), % 0 to 0.030
0 to 0.040
Titanium (Ti), % 0.2 to 0.8
0