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S44735 Stainless Steel vs. 4032 Aluminum

S44735 stainless steel belongs to the iron alloys classification, while 4032 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S44735 stainless steel and the bottom bar is 4032 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 220
120
Elastic (Young's, Tensile) Modulus, GPa 210
73
Elongation at Break, % 21
6.7
Fatigue Strength, MPa 300
110
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 82
28
Shear Strength, MPa 390
260
Tensile Strength: Ultimate (UTS), MPa 630
390
Tensile Strength: Yield (Proof), MPa 460
320

Thermal Properties

Latent Heat of Fusion, J/g 310
570
Maximum Temperature: Mechanical, °C 1100
180
Melting Completion (Liquidus), °C 1460
570
Melting Onset (Solidus), °C 1420
530
Specific Heat Capacity, J/kg-K 480
900
Thermal Expansion, µm/m-K 11
19

Otherwise Unclassified Properties

Base Metal Price, % relative 21
10
Density, g/cm3 7.7
2.6
Embodied Carbon, kg CO2/kg material 4.4
7.8
Embodied Energy, MJ/kg 61
140
Embodied Water, L/kg 180
1030

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
25
Resilience: Unit (Modulus of Resilience), kJ/m3 520
700
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 26
53
Strength to Weight: Axial, points 23
41
Strength to Weight: Bending, points 21
45
Thermal Shock Resistance, points 20
20

Alloy Composition

Aluminum (Al), % 0
81.1 to 87.2
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 28 to 30
0 to 0.1
Copper (Cu), % 0
0.5 to 1.3
Iron (Fe), % 60.7 to 68.4
0 to 1.0
Magnesium (Mg), % 0
0.8 to 1.3
Manganese (Mn), % 0 to 1.0
0
Molybdenum (Mo), % 3.6 to 4.2
0
Nickel (Ni), % 0 to 1.0
0.5 to 1.3
Niobium (Nb), % 0.2 to 1.0
0
Nitrogen (N), % 0 to 0.045
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
11 to 13.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0.2 to 1.0
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15