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S44735 Stainless Steel vs. 5754 Aluminum

S44735 stainless steel belongs to the iron alloys classification, while 5754 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S44735 stainless steel and the bottom bar is 5754 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 220
52 to 88
Elastic (Young's, Tensile) Modulus, GPa 210
68
Elongation at Break, % 21
2.0 to 19
Fatigue Strength, MPa 300
66 to 140
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 82
26
Shear Strength, MPa 390
120 to 190
Tensile Strength: Ultimate (UTS), MPa 630
200 to 330
Tensile Strength: Yield (Proof), MPa 460
80 to 280

Thermal Properties

Latent Heat of Fusion, J/g 310
400
Maximum Temperature: Mechanical, °C 1100
190
Melting Completion (Liquidus), °C 1460
650
Melting Onset (Solidus), °C 1420
600
Specific Heat Capacity, J/kg-K 480
900
Thermal Expansion, µm/m-K 11
24

Otherwise Unclassified Properties

Base Metal Price, % relative 21
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 4.4
8.7
Embodied Energy, MJ/kg 61
150
Embodied Water, L/kg 180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
6.1 to 32
Resilience: Unit (Modulus of Resilience), kJ/m3 520
47 to 580
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 26
50
Strength to Weight: Axial, points 23
21 to 34
Strength to Weight: Bending, points 21
28 to 39
Thermal Shock Resistance, points 20
8.9 to 14

Alloy Composition


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Aluminum (Al), % 0
94.2 to 97.4
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 28 to 30
0 to 0.3
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 60.7 to 68.4
0 to 0.4
Magnesium (Mg), % 0
2.6 to 3.6
Manganese (Mn), % 0 to 1.0
0 to 0.5
Molybdenum (Mo), % 3.6 to 4.2
0
Nickel (Ni), % 0 to 1.0
0
Niobium (Nb), % 0.2 to 1.0
0
Nitrogen (N), % 0 to 0.045
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.4
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0.2 to 1.0
0 to 0.15
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15