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S44800 Stainless Steel vs. B535.0 Aluminum

S44800 stainless steel belongs to the iron alloys classification, while B535.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S44800 stainless steel and the bottom bar is B535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 190
65
Elastic (Young's, Tensile) Modulus, GPa 210
66
Elongation at Break, % 23
10
Fatigue Strength, MPa 300
62
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 82
25
Shear Strength, MPa 370
210
Tensile Strength: Ultimate (UTS), MPa 590
260
Tensile Strength: Yield (Proof), MPa 450
130

Thermal Properties

Latent Heat of Fusion, J/g 300
390
Maximum Temperature: Mechanical, °C 1100
170
Melting Completion (Liquidus), °C 1460
630
Melting Onset (Solidus), °C 1410
550
Specific Heat Capacity, J/kg-K 480
910
Thermal Conductivity, W/m-K 17
96
Thermal Expansion, µm/m-K 11
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.6
24
Electrical Conductivity: Equal Weight (Specific), % IACS 3.0
82

Otherwise Unclassified Properties

Base Metal Price, % relative 19
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 3.8
9.4
Embodied Energy, MJ/kg 52
160
Embodied Water, L/kg 190
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
22
Resilience: Unit (Modulus of Resilience), kJ/m3 480
130
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 21
28
Strength to Weight: Bending, points 20
35
Thermal Diffusivity, mm2/s 4.6
40
Thermal Shock Resistance, points 19
11

Alloy Composition


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Aluminum (Al), % 0
91.7 to 93.4
Carbon (C), % 0 to 0.010
0
Chromium (Cr), % 28 to 30
0
Copper (Cu), % 0 to 0.15
0 to 0.1
Iron (Fe), % 62.6 to 66.5
0 to 0.15
Magnesium (Mg), % 0
6.5 to 7.5
Manganese (Mn), % 0 to 0.3
0 to 0.050
Molybdenum (Mo), % 3.5 to 4.2
0
Nickel (Ni), % 2.0 to 2.5
0
Nitrogen (N), % 0 to 0.020
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.2
0 to 0.15
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0
0.1 to 0.25
Residuals, % 0
0 to 0.15