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S44800 Stainless Steel vs. EN AC-45000 Aluminum

S44800 stainless steel belongs to the iron alloys classification, while EN AC-45000 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S44800 stainless steel and the bottom bar is EN AC-45000 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 190
77
Elastic (Young's, Tensile) Modulus, GPa 210
73
Elongation at Break, % 23
1.1
Fatigue Strength, MPa 300
75
Poisson's Ratio 0.27
0.33
Shear Modulus, GPa 82
27
Tensile Strength: Ultimate (UTS), MPa 590
180
Tensile Strength: Yield (Proof), MPa 450
110

Thermal Properties

Latent Heat of Fusion, J/g 300
470
Maximum Temperature: Mechanical, °C 1100
180
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1410
520
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 17
120
Thermal Expansion, µm/m-K 11
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.6
27
Electrical Conductivity: Equal Weight (Specific), % IACS 3.0
81

Otherwise Unclassified Properties

Base Metal Price, % relative 19
11
Density, g/cm3 7.8
3.0
Embodied Carbon, kg CO2/kg material 3.8
7.7
Embodied Energy, MJ/kg 52
140
Embodied Water, L/kg 190
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
1.7
Resilience: Unit (Modulus of Resilience), kJ/m3 480
80
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 25
47
Strength to Weight: Axial, points 21
17
Strength to Weight: Bending, points 20
24
Thermal Diffusivity, mm2/s 4.6
47
Thermal Shock Resistance, points 19
8.0

Alloy Composition

Aluminum (Al), % 0
82.2 to 91.8
Carbon (C), % 0 to 0.010
0
Chromium (Cr), % 28 to 30
0 to 0.15
Copper (Cu), % 0 to 0.15
3.0 to 5.0
Iron (Fe), % 62.6 to 66.5
0 to 1.0
Lead (Pb), % 0
0 to 0.3
Magnesium (Mg), % 0
0 to 0.55
Manganese (Mn), % 0 to 0.3
0.2 to 0.65
Molybdenum (Mo), % 3.5 to 4.2
0
Nickel (Ni), % 2.0 to 2.5
0 to 0.45
Nitrogen (N), % 0 to 0.020
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.2
5.0 to 7.0
Sulfur (S), % 0 to 0.020
0
Tin (Sn), % 0
0 to 0.15
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 2.0
Residuals, % 0
0 to 0.35