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S44800 Stainless Steel vs. SAE-AISI 9255 Steel

Both S44800 stainless steel and SAE-AISI 9255 steel are iron alloys. Both are furnished in the annealed condition. They have 65% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is S44800 stainless steel and the bottom bar is SAE-AISI 9255 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 190
200
Elastic (Young's, Tensile) Modulus, GPa 210
190
Elongation at Break, % 23
21
Fatigue Strength, MPa 300
270
Poisson's Ratio 0.27
0.29
Shear Modulus, GPa 82
72
Shear Strength, MPa 370
430
Tensile Strength: Ultimate (UTS), MPa 590
680
Tensile Strength: Yield (Proof), MPa 450
390

Thermal Properties

Latent Heat of Fusion, J/g 300
280
Maximum Temperature: Mechanical, °C 1100
400
Melting Completion (Liquidus), °C 1460
1430
Melting Onset (Solidus), °C 1410
1390
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 17
46
Thermal Expansion, µm/m-K 11
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.6
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 3.0
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 19
2.0
Density, g/cm3 7.8
7.7
Embodied Carbon, kg CO2/kg material 3.8
1.5
Embodied Energy, MJ/kg 52
20
Embodied Water, L/kg 190
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
120
Resilience: Unit (Modulus of Resilience), kJ/m3 480
400
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 21
24
Strength to Weight: Bending, points 20
22
Thermal Diffusivity, mm2/s 4.6
13
Thermal Shock Resistance, points 19
21

Alloy Composition

Carbon (C), % 0 to 0.010
0.51 to 0.59
Chromium (Cr), % 28 to 30
0
Copper (Cu), % 0 to 0.15
0
Iron (Fe), % 62.6 to 66.5
96.2 to 97
Manganese (Mn), % 0 to 0.3
0.7 to 1.0
Molybdenum (Mo), % 3.5 to 4.2
0
Nickel (Ni), % 2.0 to 2.5
0
Nitrogen (N), % 0 to 0.020
0
Phosphorus (P), % 0 to 0.025
0 to 0.035
Silicon (Si), % 0 to 0.2
1.8 to 2.2
Sulfur (S), % 0 to 0.020
0 to 0.040