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S64512 Stainless Steel vs. 7021 Aluminum

S64512 stainless steel belongs to the iron alloys classification, while 7021 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S64512 stainless steel and the bottom bar is 7021 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
69
Elongation at Break, % 17
9.4
Fatigue Strength, MPa 540
150
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 76
26
Shear Strength, MPa 700
270
Tensile Strength: Ultimate (UTS), MPa 1140
460
Tensile Strength: Yield (Proof), MPa 890
390

Thermal Properties

Latent Heat of Fusion, J/g 270
380
Maximum Temperature: Mechanical, °C 750
200
Melting Completion (Liquidus), °C 1460
630
Melting Onset (Solidus), °C 1420
510
Specific Heat Capacity, J/kg-K 470
870
Thermal Conductivity, W/m-K 28
150
Thermal Expansion, µm/m-K 10
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.6
38
Electrical Conductivity: Equal Weight (Specific), % IACS 4.1
120

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 7.8
2.9
Embodied Carbon, kg CO2/kg material 3.3
8.3
Embodied Energy, MJ/kg 47
150
Embodied Water, L/kg 110
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180
41
Resilience: Unit (Modulus of Resilience), kJ/m3 2020
1110
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
47
Strength to Weight: Axial, points 40
44
Strength to Weight: Bending, points 31
45
Thermal Diffusivity, mm2/s 7.5
59
Thermal Shock Resistance, points 42
20

Alloy Composition


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Aluminum (Al), % 0
90.7 to 93.7
Carbon (C), % 0.080 to 0.15
0
Chromium (Cr), % 11 to 12.5
0 to 0.050
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 80.6 to 84.7
0 to 0.4
Magnesium (Mg), % 0
1.2 to 1.8
Manganese (Mn), % 0.5 to 0.9
0 to 0.1
Molybdenum (Mo), % 1.5 to 2.0
0
Nickel (Ni), % 2.0 to 3.0
0
Nitrogen (N), % 0.010 to 0.050
0
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.35
0 to 0.25
Sulfur (S), % 0 to 0.025
0
Titanium (Ti), % 0
0 to 0.1
Vanadium (V), % 0.25 to 0.4
0
Zinc (Zn), % 0
5.0 to 6.0
Zirconium (Zr), % 0
0.080 to 0.18
Residuals, % 0
0 to 0.15