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ZE41A Magnesium vs. 4004 Aluminum

ZE41A magnesium belongs to the magnesium alloys classification, while 4004 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is ZE41A magnesium and the bottom bar is 4004 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 45
71
Elongation at Break, % 3.3
2.4
Fatigue Strength, MPa 98
42
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
27
Shear Strength, MPa 150
63
Tensile Strength: Ultimate (UTS), MPa 210
110
Tensile Strength: Yield (Proof), MPa 140
60

Thermal Properties

Latent Heat of Fusion, J/g 330
540
Maximum Temperature: Mechanical, °C 150
160
Melting Completion (Liquidus), °C 640
600
Melting Onset (Solidus), °C 540
560
Specific Heat Capacity, J/kg-K 970
910
Thermal Conductivity, W/m-K 110
130
Thermal Expansion, µm/m-K 27
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
33
Electrical Conductivity: Equal Weight (Specific), % IACS 130
120

Otherwise Unclassified Properties

Base Metal Price, % relative 18
9.5
Density, g/cm3 1.9
2.6
Embodied Carbon, kg CO2/kg material 24
8.0
Embodied Energy, MJ/kg 170
150
Embodied Water, L/kg 940
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.1
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 220
25
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 63
54
Strength to Weight: Axial, points 31
12
Strength to Weight: Bending, points 41
20
Thermal Diffusivity, mm2/s 59
58
Thermal Shock Resistance, points 12
5.1

Alloy Composition


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Aluminum (Al), % 0
86 to 90
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0
0 to 0.8
Magnesium (Mg), % 91.7 to 95.4
1.0 to 2.0
Manganese (Mn), % 0 to 0.15
0 to 0.1
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
9.0 to 10.5
Unspecified Rare Earths, % 0.75 to 1.8
0
Zinc (Zn), % 3.5 to 5.0
0 to 0.2
Zirconium (Zr), % 0.4 to 1.0
0
Residuals, % 0 to 0.3
0 to 0.15