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ZE41A Magnesium vs. SAE-AISI 1035 Steel

ZE41A magnesium belongs to the magnesium alloys classification, while SAE-AISI 1035 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ZE41A magnesium and the bottom bar is SAE-AISI 1035 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 63
160 to 180
Elastic (Young's, Tensile) Modulus, GPa 45
190
Elongation at Break, % 3.3
13 to 21
Fatigue Strength, MPa 98
210 to 340
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 18
73
Shear Strength, MPa 150
360 to 370
Tensile Strength: Ultimate (UTS), MPa 210
570 to 620
Tensile Strength: Yield (Proof), MPa 140
300 to 530

Thermal Properties

Latent Heat of Fusion, J/g 330
250
Maximum Temperature: Mechanical, °C 150
400
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 540
1420
Specific Heat Capacity, J/kg-K 970
470
Thermal Conductivity, W/m-K 110
51
Thermal Expansion, µm/m-K 27
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 130
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 18
1.8
Density, g/cm3 1.9
7.8
Embodied Carbon, kg CO2/kg material 24
1.4
Embodied Energy, MJ/kg 170
18
Embodied Water, L/kg 940
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.1
79 to 99
Resilience: Unit (Modulus of Resilience), kJ/m3 220
250 to 740
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 63
24
Strength to Weight: Axial, points 31
20 to 22
Strength to Weight: Bending, points 41
19 to 21
Thermal Diffusivity, mm2/s 59
14
Thermal Shock Resistance, points 12
18 to 20

Alloy Composition


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Carbon (C), % 0
0.32 to 0.38
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0
98.6 to 99.08
Magnesium (Mg), % 91.7 to 95.4
0
Manganese (Mn), % 0 to 0.15
0.6 to 0.9
Nickel (Ni), % 0 to 0.010
0
Phosphorus (P), % 0
0 to 0.040
Sulfur (S), % 0
0 to 0.050
Unspecified Rare Earths, % 0.75 to 1.8
0
Zinc (Zn), % 3.5 to 5.0
0
Zirconium (Zr), % 0.4 to 1.0
0
Residuals, % 0 to 0.3
0