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ZE41A Magnesium vs. SAE-AISI 5160 Steel

ZE41A magnesium belongs to the magnesium alloys classification, while SAE-AISI 5160 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ZE41A magnesium and the bottom bar is SAE-AISI 5160 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 63
200 to 340
Elastic (Young's, Tensile) Modulus, GPa 45
190
Elongation at Break, % 3.3
12 to 18
Fatigue Strength, MPa 98
180 to 650
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 18
73
Shear Strength, MPa 150
390 to 700
Tensile Strength: Ultimate (UTS), MPa 210
660 to 1150
Tensile Strength: Yield (Proof), MPa 140
280 to 1010

Thermal Properties

Latent Heat of Fusion, J/g 330
250
Maximum Temperature: Mechanical, °C 150
420
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 540
1410
Specific Heat Capacity, J/kg-K 970
470
Thermal Conductivity, W/m-K 110
43
Thermal Expansion, µm/m-K 27
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 130
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 18
2.1
Density, g/cm3 1.9
7.8
Embodied Carbon, kg CO2/kg material 24
1.4
Embodied Energy, MJ/kg 170
19
Embodied Water, L/kg 940
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.1
73 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 220
200 to 2700
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 63
24
Strength to Weight: Axial, points 31
23 to 41
Strength to Weight: Bending, points 41
22 to 31
Thermal Diffusivity, mm2/s 59
12
Thermal Shock Resistance, points 12
19 to 34

Alloy Composition


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Carbon (C), % 0
0.56 to 0.61
Chromium (Cr), % 0
0.7 to 0.9
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0
97.1 to 97.8
Magnesium (Mg), % 91.7 to 95.4
0
Manganese (Mn), % 0 to 0.15
0.75 to 1.0
Nickel (Ni), % 0 to 0.010
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Unspecified Rare Earths, % 0.75 to 1.8
0
Zinc (Zn), % 3.5 to 5.0
0
Zirconium (Zr), % 0.4 to 1.0
0
Residuals, % 0 to 0.3
0