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ZE63A Magnesium vs. 5454 Aluminum

ZE63A magnesium belongs to the magnesium alloys classification, while 5454 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is ZE63A magnesium and the bottom bar is 5454 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 73
61 to 93
Elastic (Young's, Tensile) Modulus, GPa 46
69
Elongation at Break, % 7.7
2.3 to 18
Fatigue Strength, MPa 120
83 to 160
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 17
26
Shear Strength, MPa 170
140 to 200
Tensile Strength: Ultimate (UTS), MPa 300
230 to 350
Tensile Strength: Yield (Proof), MPa 190
97 to 290

Thermal Properties

Latent Heat of Fusion, J/g 330
400
Maximum Temperature: Mechanical, °C 170
190
Melting Completion (Liquidus), °C 510
650
Melting Onset (Solidus), °C 390
600
Specific Heat Capacity, J/kg-K 950
900
Thermal Conductivity, W/m-K 110
130
Thermal Expansion, µm/m-K 27
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 31
34
Electrical Conductivity: Equal Weight (Specific), % IACS 140
110

Otherwise Unclassified Properties

Base Metal Price, % relative 22
9.5
Density, g/cm3 2.0
2.7
Embodied Carbon, kg CO2/kg material 24
8.6
Embodied Energy, MJ/kg 180
150
Embodied Water, L/kg 920
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20
6.3 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 400
68 to 590
Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 58
50
Strength to Weight: Axial, points 40
23 to 36
Strength to Weight: Bending, points 48
30 to 41
Thermal Diffusivity, mm2/s 57
55
Thermal Shock Resistance, points 17
10 to 16

Alloy Composition


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Aluminum (Al), % 0
94.5 to 97.1
Chromium (Cr), % 0
0.050 to 0.2
Copper (Cu), % 0 to 0.1
0 to 0.1
Iron (Fe), % 0
0 to 0.4
Magnesium (Mg), % 89.6 to 92
2.4 to 3.0
Manganese (Mn), % 0
0.5 to 1.0
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
0 to 0.25
Titanium (Ti), % 0
0 to 0.2
Unspecified Rare Earths, % 2.1 to 3.0
0
Zinc (Zn), % 5.5 to 6.0
0 to 0.25
Zirconium (Zr), % 0.4 to 1.0
0
Residuals, % 0 to 0.3
0 to 0.15