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ZE63A Magnesium vs. SAE-AISI D5 Steel

ZE63A magnesium belongs to the magnesium alloys classification, while SAE-AISI D5 steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ZE63A magnesium and the bottom bar is SAE-AISI D5 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
190
Elongation at Break, % 7.7
5.4 to 14
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 17
75
Shear Strength, MPa 170
470 to 1180
Tensile Strength: Ultimate (UTS), MPa 300
770 to 2030

Thermal Properties

Latent Heat of Fusion, J/g 330
270
Melting Completion (Liquidus), °C 510
1430
Melting Onset (Solidus), °C 390
1390
Specific Heat Capacity, J/kg-K 950
480
Thermal Conductivity, W/m-K 110
27
Thermal Expansion, µm/m-K 27
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 31
4.2
Electrical Conductivity: Equal Weight (Specific), % IACS 140
4.9

Otherwise Unclassified Properties

Base Metal Price, % relative 22
13
Density, g/cm3 2.0
7.7
Embodied Carbon, kg CO2/kg material 24
3.5
Embodied Energy, MJ/kg 180
51
Embodied Water, L/kg 920
120

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 58
25
Strength to Weight: Axial, points 40
28 to 73
Strength to Weight: Bending, points 48
24 to 46
Thermal Diffusivity, mm2/s 57
7.4
Thermal Shock Resistance, points 17
26 to 67

Alloy Composition


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Carbon (C), % 0
1.4 to 1.6
Chromium (Cr), % 0
11 to 13
Cobalt (Co), % 0
2.5 to 3.5
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0
77.9 to 84.4
Magnesium (Mg), % 89.6 to 92
0
Manganese (Mn), % 0
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0 to 0.010
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Unspecified Rare Earths, % 2.1 to 3.0
0
Vanadium (V), % 0
0 to 1.0
Zinc (Zn), % 5.5 to 6.0
0
Zirconium (Zr), % 0.4 to 1.0
0
Residuals, % 0 to 0.3
0