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ZK40A Magnesium vs. 5042 Aluminum

ZK40A magnesium belongs to the magnesium alloys classification, while 5042 aluminum belongs to the aluminum alloys.

For each property being compared, the top bar is ZK40A magnesium and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 45
68
Elongation at Break, % 4.2
1.1 to 3.4
Fatigue Strength, MPa 190
97 to 120
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 17
26
Shear Strength, MPa 160
200
Tensile Strength: Ultimate (UTS), MPa 280
340 to 360
Tensile Strength: Yield (Proof), MPa 260
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 340
400
Maximum Temperature: Mechanical, °C 120
180
Melting Completion (Liquidus), °C 600
640
Melting Onset (Solidus), °C 540
570
Specific Heat Capacity, J/kg-K 970
900
Thermal Conductivity, W/m-K 110
130
Thermal Expansion, µm/m-K 26
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
33
Electrical Conductivity: Equal Weight (Specific), % IACS 130
110

Otherwise Unclassified Properties

Base Metal Price, % relative 13
9.5
Density, g/cm3 1.8
2.7
Embodied Carbon, kg CO2/kg material 24
8.8
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 950
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 740
550 to 720
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 65
50
Strength to Weight: Axial, points 43
35 to 37
Strength to Weight: Bending, points 53
40 to 42
Thermal Diffusivity, mm2/s 62
53
Thermal Shock Resistance, points 17
15 to 16

Alloy Composition


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Aluminum (Al), % 0
94.2 to 96.8
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0
0 to 0.15
Iron (Fe), % 0
0 to 0.35
Magnesium (Mg), % 94.2 to 96.1
3.0 to 4.0
Manganese (Mn), % 0
0.2 to 0.5
Silicon (Si), % 0
0 to 0.2
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 3.5 to 4.5
0 to 0.25
Zirconium (Zr), % 0.45 to 1.0
0
Residuals, % 0 to 0.3
0 to 0.15