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ZK61A Magnesium vs. 5457 Aluminum

ZK61A magnesium belongs to the magnesium alloys classification, while 5457 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is ZK61A magnesium and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
68
Elongation at Break, % 5.8 to 7.1
6.0 to 22
Fatigue Strength, MPa 120 to 140
55 to 98
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
26
Shear Strength, MPa 170 to 180
85 to 130
Tensile Strength: Ultimate (UTS), MPa 290 to 310
130 to 210
Tensile Strength: Yield (Proof), MPa 180 to 200
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 330
400
Maximum Temperature: Mechanical, °C 120
180
Melting Completion (Liquidus), °C 640
660
Melting Onset (Solidus), °C 530
630
Specific Heat Capacity, J/kg-K 960
900
Thermal Conductivity, W/m-K 120
180
Thermal Expansion, µm/m-K 27
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
46
Electrical Conductivity: Equal Weight (Specific), % IACS 130
150

Otherwise Unclassified Properties

Base Metal Price, % relative 13
9.5
Density, g/cm3 1.9
2.7
Embodied Carbon, kg CO2/kg material 23
8.4
Embodied Energy, MJ/kg 160
160
Embodied Water, L/kg 940
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 15 to 19
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 370 to 420
18 to 250
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 62
50
Strength to Weight: Axial, points 42 to 45
13 to 21
Strength to Weight: Bending, points 50 to 53
21 to 28
Thermal Diffusivity, mm2/s 65
72
Thermal Shock Resistance, points 17 to 18
5.7 to 9.0

Alloy Composition


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Aluminum (Al), % 0
97.8 to 99.05
Copper (Cu), % 0 to 0.1
0 to 0.2
Iron (Fe), % 0
0 to 0.1
Magnesium (Mg), % 92.1 to 93.9
0.8 to 1.2
Manganese (Mn), % 0
0.15 to 0.45
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
0 to 0.080
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 5.5 to 6.5
0 to 0.050
Zirconium (Zr), % 0.6 to 1.0
0
Residuals, % 0 to 0.3
0 to 0.1