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ZK61A Magnesium vs. SAE-AISI 1040 Steel

ZK61A magnesium belongs to the magnesium alloys classification, while SAE-AISI 1040 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ZK61A magnesium and the bottom bar is SAE-AISI 1040 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
190
Elongation at Break, % 5.8 to 7.1
13 to 20
Fatigue Strength, MPa 120 to 140
220 to 340
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 18
73
Shear Strength, MPa 170 to 180
350 to 390
Tensile Strength: Ultimate (UTS), MPa 290 to 310
570 to 640
Tensile Strength: Yield (Proof), MPa 180 to 200
320 to 530

Thermal Properties

Latent Heat of Fusion, J/g 330
250
Maximum Temperature: Mechanical, °C 120
400
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 530
1420
Specific Heat Capacity, J/kg-K 960
470
Thermal Conductivity, W/m-K 120
51
Thermal Expansion, µm/m-K 27
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 130
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 13
1.8
Density, g/cm3 1.9
7.8
Embodied Carbon, kg CO2/kg material 23
1.4
Embodied Energy, MJ/kg 160
18
Embodied Water, L/kg 940
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 15 to 19
79 to 96
Resilience: Unit (Modulus of Resilience), kJ/m3 370 to 420
270 to 760
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 62
24
Strength to Weight: Axial, points 42 to 45
20 to 23
Strength to Weight: Bending, points 50 to 53
19 to 21
Thermal Diffusivity, mm2/s 65
14
Thermal Shock Resistance, points 17 to 18
18 to 20

Alloy Composition


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Carbon (C), % 0
0.37 to 0.44
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0
98.6 to 99.03
Magnesium (Mg), % 92.1 to 93.9
0
Manganese (Mn), % 0
0.6 to 0.9
Nickel (Ni), % 0 to 0.010
0
Phosphorus (P), % 0
0 to 0.040
Sulfur (S), % 0
0 to 0.050
Zinc (Zn), % 5.5 to 6.5
0
Zirconium (Zr), % 0.6 to 1.0
0
Residuals, % 0 to 0.3
0