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Zamak 2 vs. PEI

Zamak 2 and PEI belong to fundamentally different material chemistries. Zamak 2 is a metal, while PEI is a polymeric material. Therefore, their performance will be even more dissimilar than would be suggested by the difference in properties. There are 15 material properties with values for both materials. Properties with values for just one material (34, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 2 and the bottom bar is PEI.

Metric UnitsUS Customary Units

Mechanical Properties

Compressive (Crushing) Strength, MPa 640
140 to 180
Elastic (Young's, Tensile) Modulus, GPa 87
3.4 to 5.6
Elongation at Break, % 6.0
3.0 to 34
Tensile Strength: Ultimate (UTS), MPa 360
110 to 160

Thermal Properties

Maximum Temperature: Mechanical, °C 95
170
Specific Heat Capacity, J/kg-K 410
1050 to 1220
Thermal Conductivity, W/m-K 110
0.18 to 0.23
Thermal Expansion, µm/m-K 28
20 to 53

Otherwise Unclassified Properties

Density, g/cm3 6.5
1.3 to 1.5

Common Calculations

Stiffness to Weight: Axial, points 7.5
1.5 to 2.1
Stiffness to Weight: Bending, points 23
39
Strength to Weight: Axial, points 15
24 to 30
Strength to Weight: Bending, points 17
40 to 44
Thermal Diffusivity, mm2/s 41
0.11 to 0.14
Thermal Shock Resistance, points 11
44 to 100